OM640 2.0 CDI
The four-cylinder diesel of the A and B-Class, economical and unexciting. Its intake swirl flaps and the injector seals are the two things worth asking about before the odometer.
| Configuration | I4, turbocharged | Displacement | 1991 cc |
| Fuel | diesel | Injection | common rail |
| Shared components | DPF · EGR cooler · swirl flaps | ||
Cars using this engine
| Variant | Chassis | Body | Years | Power | Risk | Good buy |
|---|---|---|---|---|---|---|
| B 180 CDI | W245 | MPV | 2005–2011 | 109 PS | R3 | €3,200 |
Engine and component issues
Warning light, limp mode, oil level rising above the maximum mark from fuel dilution. The filter needs sustained hot running to regenerate. A car used for short urban trips never completes a regeneration cycle.
Check: Read the DPF soot load and the distance since the last regeneration on a scan tool, and check the engine oil level and smell it for diesel. Ask what the car was used for. A short-trip city diesel is the wrong car regardless of mileage.
Coolant loss with no visible external leak, white smoke, sweet smell. The EGR cooler cracks internally and leaks coolant into the intake. BMW recalled affected diesels over a fire risk from glycol deposits igniting.
Check: Check coolant level and look for unexplained top-ups in the service history. Verify the recall was carried out. It's free and searchable by VIN.
Often none until it happens. Rough running, then in the worst case an engine destroyed by an ingested flap. The intake manifold's swirl flaps run on spindles that wear. A detached flap can be drawn into a cylinder.
Check: Not visible without removing the manifold. Ask whether the flaps have been removed or the manifold replaced. Many well-kept examples have had this done preventively, and that's a selling point.
Chassis, gearbox and body issues aren't listed here. They depend on which car the engine is fitted to. Open a variant page for the merged list.