Car Model Guide/ Engines/ OM640

OM640 2.0 CDI

The four-cylinder diesel of the A and B-Class, economical and unexciting. Its intake swirl flaps and the injector seals are the two things worth asking about before the odometer.

ConfigurationI4, turbochargedDisplacement1991 cc
FueldieselInjectioncommon rail
Shared componentsDPF · EGR cooler · swirl flaps

Cars using this engine

VariantChassisBodyYearsPowerRiskGood buy
B 180 CDIW245MPV2005–2011109 PSR3€3,200

Engine and component issues

Warning light, limp mode, oil level rising above the maximum mark from fuel dilution. The filter needs sustained hot running to regenerate. A car used for short urban trips never completes a regeneration cycle.
Check: Read the DPF soot load and the distance since the last regeneration on a scan tool, and check the engine oil level and smell it for diesel. Ask what the car was used for. A short-trip city diesel is the wrong car regardless of mileage.
EmissionscommonPartly detectableevidence: documented120250k km
EGR cooler leakEGR cooler€400–€1,000
Coolant loss with no visible external leak, white smoke, sweet smell. The EGR cooler cracks internally and leaks coolant into the intake. BMW recalled affected diesels over a fire risk from glycol deposits igniting.
Check: Check coolant level and look for unexplained top-ups in the service history. Verify the recall was carried out. It's free and searchable by VIN.
EmissionsoccasionalPartly detectableevidence: manufacturer120250k km
Swirl flap wear and ingestionswirl flaps€400–€900
Often none until it happens. Rough running, then in the worst case an engine destroyed by an ingested flap. The intake manifold's swirl flaps run on spindles that wear. A detached flap can be drawn into a cylinder.
Check: Not visible without removing the manifold. Ask whether the flaps have been removed or the manifold replaced. Many well-kept examples have had this done preventively, and that's a selling point.
EngineoccasionalNot detectable at viewingevidence: documented120250k km

Chassis, gearbox and body issues aren't listed here. They depend on which car the engine is fitted to. Open a variant page for the merged list.