Car Model Guide/ Issues/ Swirl flap wear and ingestion

Swirl flap wear and ingestion

Attaches to swirl-flaps at component level · Engine · carried by 42 variants across 8 chassis

Overview

Swirl flap wear and ingestion is a occasional fault recorded against swirl-flaps at component level, typically from 120–250k km. It shows up as often none until it happens. Rough running, then in the worst case an engine destroyed by an ingested flap. Where it's documented, the repair runs €400–€900 (manifold replacement or a proper blanking kit, costs dated 2026-07), and it can be difficult to check before you buy. 42 variants across 8 chassis in this database inherit it.

€400 – €900
manifold replacement or a proper blanking kit · costs dated
Likelihoodoccasional
Typical onset120–250k km
Detectableno
Walk awayno
Evidencedocumented

What happens

Symptom. Often none until it happens. Rough running, then in the worst case an engine destroyed by an ingested flap.

Cause. The intake manifold's swirl flaps run on spindles that wear. A detached flap can be drawn into a cylinder.

How to check it

Paperwork

Not visible without removing the manifold. Ask whether the flaps have been removed or the manifold replaced. Many well-kept examples have had this done preventively, and that's a selling point.

On these cars the folder is most of the value.

EngineoccasionalNot detectable at viewingevidence: documented120250k km

Every variant that carries this

VariantChassisBodyYearsRiskGood buyCost as % of good buy
316d N47E90sedan2009–2011R5€4,20015%
316d N47E91wagon2009–2011R5€4,45015%
318d N47E90sedan2007–2011R5€4,10016%
318d N47E91wagon2007–2011R5€4,35015%
320d M47E90sedan2005–2007R3€3,80017%
320d M47E91wagon2005–2007R3€4,05016%
320d N47E90sedan2007–2011R5€4,40015%
320d N47E91wagon2007–2012R5€4,65014%
320d N47E92coupe2007–2013R5€5,05013%
320d N47E93convertible2007–2013R5€4,95013%
325d M57E90sedan2006–2010R2€5,20013%
325d M57E91wagon2006–2010R2€5,50012%
325d M57E92coupe2006–2010R2€6,00011%
325d N57E90sedan2010–2011R3€7,2009%
325d N57E91wagon2010–2012R3€7,6508%
325d N57E92coupe2010–2013R3€8,3008%
330d M57E90sedan2005–2008R2€5,95011%
330d M57E91wagon2005–2008R2€6,30010%
330d M57E92coupe2006–2008R2€6,8509%
330d M57E93convertible2007–2008R2€6,70010%
330d N57E90sedan2008–2011R3€8,5008%
330d N57E91wagon2008–2012R3€9,0507%
330d N57E92coupe2008–2013R3€9,0007%
330d N57E93convertible2008–2013R3€8,7507%
335d M57E90sedan2006–2010R3€6,9009%
335d M57E92coupe2006–2010R3€7,9508%
116d N47E87hatchback2009–2011R4€4,05016%
116d N47E81hatchback2009–2011R4€3,60018%
118d M47E87hatchback2004–2007R2€3,20020%
118d N47E87hatchback2007–2011R4€4,60014%
118d N47E81hatchback2007–2012R4€4,10016%
118d N47E82coupe2007–2013R4€4,70014%
118d N47E88convertible2008–2013R4€4,95013%
120d M47E87hatchback2004–2007R2€3,55018%
120d N47E87hatchback2007–2011R4€5,15013%
120d N47E81hatchback2007–2012R4€4,60014%
120d N47E82coupe2007–2013R4€5,25012%
120d N47E88convertible2008–2013R4€5,55012%
123d N47SE87hatchback2007–2011R4€6,45010%
123d N47SE81hatchback2007–2012R4€5,75011%
123d N47SE82coupe2007–2013R4€6,65010%
123d N47SE88convertible2008–2013R4€6,9509%

The last column is the point. The same repair is an inconvenience on one variant and a reason to scrap the car on another. A failure costing a quarter of the vehicle's value changes the purchase decision regardless of how rare it is.